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Case conveyor in an order picking module

This case study is provided by TriFactor, our wholly owned subsidiary.
You can learn more about their material handling solutions here.

PROBLEM:
Working closely with Central Pet, TriFactor performed a complete analysis of their existing facility and operations, gaining an understanding of their vision for future operations. The result of this analysis was a TriFactor-engineered solution that facilitated increased throughput and efficient operations in their distribution center. Additionally, TriFactor also addressed the need for a warehouse control system (WCS) to interface with Central Pet’s product order, inventory and tracking information.

SOLUTION:
The decision was made to implement a 3 Level Pick Module with a pick and pack roller and gravity conveyor system running through the levels. Utilizing an order pick divert system, the proper-sized shipping cartons with bar coded labels were conveyed to each of their respective areas. Using pop-up wheel diverters, the pack cartons were automatically diverted to the specified picking areas (either carton flow or pallet flow) as controlled by the WCS. The packages were then conveyed to the new sorter and redirected to the proper shipping lanes. TriFactor’s design reduced picking costs, and improved pick accuracy and throughput.

RESULTS

400%

Increased Productivity Throughput

80%

Order Picking Workforce Reduction

On Budget

Job Completion

This case study is provided by TriFactor, our wholly owned subsidiary. You can learn more about their material handling solutions here.